Lithium vs. Lead-Acid: A Comprehensive Comparison

As a leading electric forklift manufacturer, we understand that battery choice directly impacts your operational efficiency and costs. Below is a side-by-side breakdown of the two mainstream battery options for electric forklifts:

FeatureLithium BatteryTraditional Lead Acid Battery
Typical Charging Time3-6 hours (fast-charge in 1-2 hours)8-10 hours (+ 8-10 hours of cooling post-charge)
Opportunity ChargingHighly suitable; can be recharged at any timePossible but inefficient; shortens battery life
Range PerformanceSuperior at equal capacity; high energy efficiencyDegrades with discharge depth; rapid late-stage power loss
Maintenance NeedsVirtually maintenance-freeRequires regular distilled water refills & terminal cleaning
Service LifeLong (≈3000-5000 charge cycles)Shorter (≈1500 charge cycles)
Upfront CostHigher (≈2x the cost of lead acid)Lower
Total Cost of Ownership (TCO)Lower (energy savings + no maintenance + long lifespan)Higher (higher electricity, maintenance & replacement costs)

For electric forklift fleets, lithium batteries deliver key long-term value with fast 1–2hr partial charging to cut downtime, opportunity charging compatibility during breaks, zero maintenance needs, double the lifespan of lead acid, and lower total cost of ownership despite a higher upfront investment.

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